In recent years, the use of barrier isolator systems for aseptic filling of pharmaceutical liquids and powders has gained industry and regulatory acceptance. Barrier isolator systems provide greater sterility assurance, increased productivity and reduced operational costs.
Why Carlisle-Walker Aseptic Filling Barrier Isolator
Systems?
The Carlisle-Walker Barrier Technology Group has
the most experienced staff of technical sales representatives, engineers
and technicians in the industry. Walker design, fabrication, and project
management expertise means that the proper system will be customized to
your requirements. Walker-Carlisle has worked with several filling equipment
vendors to develop turn-key pharmaceutical production lines which provide
cost effective aseptic filling operations without sacrificing line speed
and overall performance.
Why Carlisle-Walker Design and Fabrication?
Carlisle-Walker engineers use computer design incorporating
ergonomic analysis to provide the most advanced features in a barrier
isolator filling system. The use of "unidirectional" (laminar)
airflow design with overpressure systems and integrated chemical decontamination
technology results in aseptic environments, which are superior in performance
to traditional clean room filling suites.
Carlisle-Walker Barrier Isolator Systems Feature
the Following Standard Construction:
o 316 L stainless steel enclosure
o Highly polished sanitary finishes (Interior 25 Ra, Exterior 35 Ra)
o Laminated safety glass viewing windows
o Exterior lighting which provides full illumination of enclosure
o Stainless steel piping for ventilation/filtration system
o Coved corners for ease of cleaning
o Ergonomically designed access via glove ports
o Rapid transfer ports (alpha/beta flanges)
o Sanitary & compression fittings for introduction of product, or
probes for monitoring
o Microprocessor control systems with high/low pressure set points and
visual/audible alarms
Optional Features:
o "Lift-off" or hinged "Easy-Lift"
window panels
o Stainless steel shelving & tray transfer systems
o In-line heating elements to decrease decontamination cycle times
o PLC based control systems
o Mechanical "safety lock-out" systems for RTP (alpha/beta)
flanges
o Integration with sterilization tunnels, dry heat ovens, lyophilizers,
and autoclaves
o Environmental controls for relative humidity, oxygen levels, etc.
Carlisle-Walker Support and Services
The Carlisle-Walker Barrier Technology Group is
dedicated to complete customer satisfaction. All barrier isolator systems
delivered by Carlisle-Walker include:
o Detailed, professional operation and maintenance manuals for each isolator
o Factory acceptance testing which includes VHP distribution studies
o On-site installation and testing of isolator equipment
o On-site training of customer personnel
o One year limited warranty for parts and workmanship
Additional After-Sale Support and Services
o Complete availability of replacement parts at
Carlisle-Walker facility
o Factory trained technicians for on-site follow up customer service
o Yearly maintenance and service contracts
o Complete system validation services available
Walker Equipment
Testing Configurations
Rapid Transfer Ports
Isolators
Misc. Equipment
